Clamp-on, Ultrasonic Flow Meters

Ultrasonic meters measure flow rate by propagating ultrasound waves into liquid filled pipes and measuring the reflections. There are two technologies to choose from based on the fluid properties; Transit Time and Doppler. 

Transit Time - Clean fluids with small amounts of suspended solids or aeration.

For clean fluids with small amounts of suspended solids or aeration, transit time ultrasonic meters provide the best performance and can be used in a wide range of applications for pipes 1/2 inch and larger.

Transit time flow meters have two transducers, which function as both ultrasonic transmitters and receivers. The flow meters operate by alternately transmitting and receiving a frequency modulated burst of ultrasound energy between the two transducers. The burst is first transmitted in the direction of fluid flow and then against fluid flow. Since ultrasound energy in a moving liquid is carried faster when it travels in the direction of fluid flow (downstream) than it does when traveling against fluid flow (upstream), a differential in the times of flight will occur. The ultrasound's time of flight is accurately measured in both directions, and the difference in time of flight is used to determine the velocity of the fluid.

Doppler Flow Meters - Fluids with suspended solids.

For fluids with significant amount of particles or air bubbles, such as slurries, sewage and plastics, Doppler ultrasonic meters provide the best performance.

Each Doppler flow meter utilizes two separate transducer heads. Ultrasonic waves are transmitted from one transducer and reflected by reflectors suspended within the liquid and then recorded by a receiving transducer.  If the reflectors are moving within the ultrasound transmission path, ultrasound waves will be reflected at a frequency shifted (Doppler shift) from the transmitted frequency.  The difference between the transmitted frequencies and reflected frequencies is directly proportional to the speed of the ultrasonic reflectors.

For more information about clamp-on ultrasonic flow meters, contact Thompson Equipment Company. Call them at 800-528-8997 or visit their web site at https://teco-inc.com.

Operating Principle Behind the Badger Meter RCT1000 Coriolis Flowmeter

This video explains the operating principle behind the Badger Meter Coriolis flowmeter.

The RCT1000 Coriolis flowmeter gives you the ability to measure mass, volume, density and temperature - providing control options to synchronize precision processes. More than simply a flow meter, the RCT1000 by Badger Meter is capable of controlling process flow by sending commands to other instrumentation, such as valves and pumps.

Thompson Equipment (TECO)
http://www.teco-inc.com
800-528-8997

Oval Gear Flow Meters: Accurate, Robust, and Long Life

Although there are many types of flow meters used to measure fluid flow rates, positive displacement (PD) designs, including Oval Gear flow meters, are unique as they are the only meters on the market that directly measure actual volume. All other metering techniques infer the volume by making a type of measurement and equating it to the flow rate.

One of the key criteria in selecting the right flow meter is the degree of accuracy dictated by the application. To meet high-precision requirements in various industrial environments, Oval Gear flow meters fit the bill. These meters feature a wide flow range, low pressure drop and extended viscosity range. Oval Gear flow meters offer easy installation and high accuracy, plus measure high temperature, viscous and caustic liquids with simple calibration.

Oval gear flow meters are simple and robust. They operate by interlocking two oval gears, offset by 90 degrees, inside the meter housing which are then rotated by the flowing media. They are very rugged and designed to operate in very harsh environments. Accuracy is maintained irrespective of temperature, viscosity change, or flow pulsation. It's not unusual to see these meters perform in the field for upwards of 40 years.

Flow path and operation of Oval Gear Flow Meter

Oval Gear flow meters are an excellent choice for any number of industrial applications including:

• Chemicals
• Petrochemicals
• Water and Wastewater
• Oils and Diesel Fuel
• Pulp and Paper
• Paints and Coatings
• Printing

Download Oval Gear flow meter brochure here.

For more information on Oval Gear flow meters visit https://teco-inc.com or call 800-528-8997.

Introduction to Industrial Flowmeters

Magnetic flowmeter
(courtesy of Badger Meter)

Flowmeters measure the rate or quantity of moving fluids, in most cases liquid or gas, in an open channel or closed conduit. There are two basic flow measuring systems: those which produce volumetric flow measurements and those delivering a weight or mass based measurement. These two systems, required in many industries such as power, chemical, and water, can be integrated into existing or new installations. For successful integration, the flow measurement systems can be installed in one of several methods, depending upon the technology employed by the instrument. For inline installation, fittings that create upstream and downstream connections that allow for flowmeter installation as an integral part of the piping system. Another configuration, direct insertion, will have a probe or assembly that extends into the piping cross section. There are also non-contact instruments that clamp on the exterior surface of the piping add gather measurements through the pipe wall without any contact with the flowing media.

Turbine flowmeter
(courtesy of Badger Meter)

Because they are needed for a variety of uses and industries, there are multiple types of flowmeters classified generally into four main groups: mechanical, inferential, electrical, and other.

Quantity meters, more commonly known as positive displacement meters, mass flowmeters, and fixed restriction variable head type flowmeters all fall beneath the mechanical category. Fixed restriction variable head type flowmeters use different sensors and tubes, such as orifice plates, flow nozzles, and venturi and pitot tubes.

Variable area flowmeter
(courtesy of ABB)

Inferential flowmeters include turbine and target flowmeters, as well as variable area flowmeters also known as rotameters.

Laser doppler anemometers, ultrasonic flowmeters, and electromagnetic flowmeters are all electrical-type flowmeters.

The Operating Principles of a Magnetic Flowmeter

Below is a video, courtesy of Badger Meter, illustrating the operating principles of magnetic flowmeters (also known as magmeters).

A magnetic field is applied to the flow tube, resulting in an EMF proportional to the flow velocity passing perpendicular to the magnetic flux lines. The physical principle at work is Faraday's law of electromagnetic induction.

Magnetic flow meter requires a conductive fluid, and electrically insulated internal pipe surfaces to operate.

Advantages:

• Low maintenance cost
• No moving parts
• Good for slurry
• Good for corrosive fluids
• Very linear
• Minimal flow restriction

Disadvantages:

• Requires electrically conductive fluids

For more information on magmeters, visit TECO at http://www.teco-inc.com of call 800-528-8997.

Industry Specific Flow Meter Brochures

Industry Specific Flow Measurement Brochures

Here is a listing of flowmeter brochures for specific industries, courtesy of Badger Meter. The brochures provide proven and accepted products for the following markets and applications:

Water & Wastewater Brochure
Water and wastewater treatment facilities have complex operational processes, which involve a wide range of flow measurement tasks. These applications demand the highest flow meter accuracy and reliability, as well as long-term stability and a low cost-of-ownership.

Oil & Gas Brochure
In the oil and gas industry, the flow of liquids and gases must be measured during every phase of exploration, production and transportation. Upstream operations span offshore and onshore activities, including well testing, enhanced oil recovery, fractionation, completion, and separation to recover and prepare crude oil and natural gas.

Chemical & Petrochemical Brochure
Badger Meter products are used across the entire hydrocarbon sector — from upstream production to feedstock for the intermediate stage and downstream processing — in applications ranging from catalyst injection and gas flow measurement, to batching and blending, custody transfer and fugitive emissions monitoring.

HVAC & Building Automation Brochure
You and your customers expect peak performance every day year-round from your HVAC, hydronic chilled/hot water applications and irrigation systems. Products provide accurate measurements, energy calculations and integrated data communications to increase your building’s system performance.

Test & Measurement Brochure
A variety of highly accurate and dependable flow measurement solutions for the demanding test and measurement market.