An Introduction to Ultrasonic Flow Technology

How Ultrasonic energy is used to measure flow
How Ultrasonic energy
is used to measure flow.
Ultrasonic energy flow meters measure, via sound waves, the velocity of liquid flowing through a pipe––however, this pipe includes not just the traditional “pipe” but also mass flow chutes or something with open channels, free surfaces.

There are three different types of ultrasonic energy measuring tools, called flow meters: the first is the Open Channel flow meter which receives its calculations by computing geometrical distance; the second is the Doppler shift flow meter which reflects ultrasonic beams off sonically reflective materials, e.g. air bubbles; the third is the contrapropogating transit-time flow meter or, more recognizably, the transmission flow meter. The transmission flow meter has two versions: the in-line and the clamp-on. The former is “intrusive” whereas the latter is not, an outward device. These 72+ inch tools, using ultrasound technology, have the ability to measure fluids in bulk, all with distinct properties and principles., The use of this technology is most used in the respective oil and nuclear industries, wastewater technologies, pharmaceutical applications, and the food and beverage industry.

For intrusive flow meters, sensors are fitted opposite one another and alternate bouncing ultrasonic signals back and forth in the pipe, in an almost tennis-like format. In an elementary explanation, by increasing the number of sensors, engineers are able to decipher flow proportions through calculations of velocity between sensory transmissions; thereby, the flow volume can be computed.

For unintrusive flow meters, a literal clamp-on flow meter is placed atop the pipe so as not to interrupt flow. One of the most special properties uninstrusive flow meters offer is the ability to bounce ultrasonic sensors through piping up to four meters in diameter; this makes seemingly impossible feats possible, especially in otherwise difficult fields, e.g. hydroelectric.

Although the technology is pervasive, there are disadvantages still as there are advantages. However, the majority of the equipment’s disadvantages are unavoidable, such as costs and apparatus sensitivities. Nonetheless, there is also the threat of low ultrasonic accuracy, or attenuation, dependent on what systems are used and under what circumstances and command. Alternatively, one of the most publicized advantages is that ultrasonic energy flow technology is used for custody transfer of natural gases and petroleum liquids. Custody transfer usually entails following industry, national, and government standards and regulations. Ultrasonic energy flowmeters and analyzers are also relatively low maintenance, e.g. self-diagnosing. The technology has the capability to control and manage high pressures as well as high temperatures, and, being a popular application among engineers, manufacturers and the like, is reliable in its performance and consistency.

For more information on any industrial flow application, contact TECO at 800-528-8997 or visit www.teco-inc.com.

Season's Greetings from TECO

Seasons Greetings from TECO
Season’s Greetings! May your holidays glitter with unforgettable moments of happiness, laughter, and good cheer.

In warm appreciation of our past association, we extend our very best wishes for a happy holiday season. Here’s wishing you, a safe and peaceful holiday season and a happy and prosperous New Year.

How a Rotameter (Variable Area Flowmeter) Works

Variable Area flowmeter
Components of a Variable Area flowmeter
A rotameter is a flow measuring device that belongs to a group of instruments called variable area flowmeters. For decades Variable Area flowmeters have become established in industrial measurement technology with an economical, mature measurement principle.

The Variable Area flowmeter is an instrument for metering the flowrate of liquids and gases in a pipeline. It includes a vertically oriented conical tube, whose diameter is larger at the top than at the bottom, through which the fluid flows upward and in which a vertically moving float is positioned.

The height of the float in the tube increases as the flowrate increases in such a manner that the resistance to the flow is always balanced by the weight of the float and remains constant regardless of the flowrate. The height of the float in the tube is a measure of the flowrate. The value of the flowrate can be read from a scale.

Variable area flowmeters are the most cost effective solution for almost all applications involving the measurement of industrial process liquids, gases or steam. They meet the application requirements by featuring a wide range of design varieties and sizes. They offer a long life and high reproducibility. Variable area flowmeters are excellent mechanical back-up meters because no external power supply is needed.

For more information on rotameters (variable area flowmeters) visit http://www.teco-inc.com call TECO at  800-528-8997.

The Magmeter Zone - Don't Let Your Flow Meters Die Here

Don't let this happen to your old flowmeters! 

Here's a video parody of the popular TV show "The Twilight Zone", only here it's the "Magmeter Zone", where old, worn out magmeters go to die. From the creative minds at TECO ... humor in magnetic flowmeters - who woulda thunk it?  Enjoy!

Accurate Pulp Mill Consistency Measurement Required

samples taken from the defiberlizer
The graph above displays the actual
results from lab verification samples
taken from the defiberlizer.

Problem / Issue:
Pulp Mill Consistency Measurement Requires Accurate Measurement over a Wide Range of Consistency Levels.

Overview:
The overall throughput (TPD) of the fiber line is traditionally calculated from a single consistency measurement device. This measurement must be accurate and repeatable.

TECO Solution:
C9700 Fixed Wing Consistency Sensor.

How the TECO Solution Solves The Problem...
The TECO C9700 Fixed Wing Consistency Sensor is designed to accurately measure over a wide consistency range, including low consistency swings from variations in blow tank levels. This sensor has proven consistency ranges from 1.5 % to 7.0%, over a wide range of velocity (flow) rates.

As an example, the above graph displays the results from a southern kraft pulp mill application, after the blow tank, prior to the defiberlizer.

Benefits
  • Wide Consistency Range – accurate across a variety of consistency levels
  • Simple / Reliable Probe Design – no moving parts or maintenance issues
  • Stable Calibration and Excellent Repeatability – for complete consistency control

Who is it Important to?
  • Pulp Mill Superintendent
  • Bleach Plant Superintendent 
  • Process Control Engineer
  • Maintenance Manager
  • Instrument Superintendent

Before and After Examples of Instrument and Flow Meter Repair & Remanufacture

See the dramatic change of flowmeters and instruments before and after the TECO repair and remanufactured process.

TECO HK Series Microwave Consistency Transmitter Technical Review

TECO HK Series microwave consistency transmitters
TECO HK Series
Microwave Consistency Transmitters
The TECO HK Series microwave consistency transmitters provide a versatile, safe and easy-to-calibrate means for measuring the consistency of paper stock. The HK Series can successfully measure broke, recycle or other difficult fiber types, independent of fiber length, freeness or wood species.

Typically less than half of the cost of other microwave transmitters, the HK series microwave transmitters will measure the percentage of total solids of additives in water and percentage of moisture in wood chips with the same transmitter. Applications include measurement and control of machine, recycle & broke stock, measurement and control of % totals solids of starch additives, measurement and control of % solids (limestone, kaolin clay) in coatings.
  • Low cost – typically less than half the cost of other microwave transmitters
  • Easy to install
  • One point calibration
  • Adjustable antenna units to maximize sensitivity to process conditions
  • Internally compensated for temperature
  • No routine maintenance required. Install & forget!
  • Current and Digital Outputs
  • Contact closure
  • Versatile – Same transmitter can be used in Pipes, tanks, chests, belts & chutes.
Applications:

  • Paper and Board Mills:
    • Machine Stock Consistency Measurement and Control
    • Broke Consistency Measurement and Control
  • Paper Mills
    • Bleaching State Feed Consistency
    • Consistency Measurement & Control in Fiber Lines with changing Wood Species
    • Production Measurment at Integrated Mills
  • Mechanical Pulp Plants
    • Refiner Consistency
    • All Fiber Line Consistency Measurments and Control
  • De-inking Pulp Plants
    • Consistency and Control of Deinking Pulp
    • Production Measurement of Deinking Pulp